Hinged Steel Belt Chip Conveyor is an efficient solution for collecting and transporting metal chips generated by CNC machines and modern machining lines. Featuring a robust construction made of interlocking steel slats connected by heavy-duty hinges, this conveyor system offers excellent load-bearing capacity, wear resistance, heat resistance, and reliable handling of various chip types, including loose chips, stringy swarf, and curled turnings. With stable operation, reduced chip jamming, and the ability to recover and recycle coolant, hinged steel belt conveyors have become an indispensable component in metalworking facilities, helping improve productivity and extend machine service life. In this article, Belota explores the structure, technical specifications, key advantages, and industrial applications of this type of chain conveyors.
What is a Hinged Steel Belt Chip Conveyor?
Hinged Steel Belt Conveyor is a type of slat chain conveyor specifically designed for handling metal chips, swarf, and curled scrap generated during machining processes.
Unlike conventional rubber belt conveyors, its conveying surface is assembled from interlocking steel plates connected by heavy-duty hinges. This robust construction enables the conveyor to withstand sharp metal chips, operate reliably under high-temperature conditions, and allow cutting fluids to drain through the gaps for collection and reuse, improving both efficiency and coolant recovery.
Technical Specifications of Hinged Steel Belt Chip Conveyors
| Type | Chain Pitch | Pin Ø | Roller Ø | Plate Thickness |
|---|---|---|---|---|
| HP-1 | 31.75 mm | Φ8 mm | Φ19.05 mm | 1.0 / 1.5 / 2.0 mm |
| HP-1 | 38.10 mm | Φ8 mm | Φ22.23 mm | 1.0 / 1.5 / 2.0 mm |
| HP-2 | 50.80 mm | Φ10 mm | Φ28.58 mm | 1.0 / 1.5 / 2.0 / 3.0 mm |
| HP-3 | 63.50 mm | Φ10 mm | Φ40.00 mm | 1.5 / 2.0 / 3.0 mm |
| HP-4 | 76.20 mm | Φ14 mm | Φ44.45 mm | 1.5 / 2.0 / 2.5 mm |
| HP-5 | 101.60 mm | Φ14 mm | Φ57.15 mm | 2.5 / 3.0 / 4.0 mm |
| HP-6 | 150.00 mm | Φ20 mm | Φ57.15 mm | 2.5 / 3.0 / 4.0 mm |
Key Advantages of Hinged Steel Belt Conveyors
- Outstanding chip removal efficiency: Effectively handles a wide range of metal chips, including stringy swarf, loose chips, and curled turnings from carbon steel to non-ferrous materials.
- Heavy-duty construction: Manufactured from A3 structural steel, wear-resistant 1Cr13 steel, or stainless steel grades 304/316L for excellent corrosion resistance in coolant environments.
- For finished product conveying or hygienic applications, stainless steel slat chain conveyors are often a more suitable option.
- Comprehensive sizing options: Available in standard chain pitches ranging from 31.75 mm to 150 mm, ensuring compatibility with virtually all CNC machine models.
- Flexible customization: Conveyor widths can be designed from 150 mm to 2,000 mm to match different machine discharge openings.
- Stable operation: The reinforced hinge mechanism allows smooth running under continuous heavy loads while minimizing chain jamming.
- Easy maintenance: Modular construction simplifies disassembly, cleaning, and component replacement, reducing maintenance downtime.
Industrial Applications
Hinged steel belt chip conveyors are widely recognized as the standard solution for automated chip handling in metalworking facilities.
- CNC lathes: Efficiently collect sharp string chips and loose turnings generated during shaft and face turning operations.
- CNC milling machines: Rapidly remove large volumes of steel, aluminum, and stainless-steel chips, preventing chip accumulation and protecting workpiece surfaces.
- Industrial drilling machines: Effectively manage fine chips while keeping machine enclosures and coolant systems clean.
- General machining workshops: Improve production efficiency, extend machine tool life, and maintain a cleaner and safer working environment.
Conclusion
Hinged steel belt chip conveyors are considered the preferred choice for CNC machining centers due to their superior load capacity and efficient chip evacuation performance. By keeping production areas clean and minimizing machine downtime, they contribute significantly to improving operational efficiency. If you are looking for replacement conveyor components with precise dimensions, high-quality steel materials, and competitive pricing, Belota is your trusted partner. Contact Belota today via Hotline/Zalo +84 917 657 946 for expert consultation and a fast quotation.
